Hybrid Micromachining and Microfabrication Technologies

Book description

HYBRID MICROMACHINING and MICROFABRICATION TECHNOLOGIES

The book aims to provide a thorough understanding of numerous advanced hybrid micromachining and microfabrication techniques as well as future directions, providing researchers and engineers who work in hybrid micromachining with a much-appreciated orientation.

The book is dedicated to advanced hybrid micromachining and microfabrication technologies by detailing principals, techniques, processes, conditions, research advances, research challenges, and opportunities for various types of advanced hybrid micromachining and microfabrication. It discusses the mechanisms of material removal supported by experimental validation. Constructional features of hybrid micromachining setup suitable for industrial micromachining applications are explained. Separate chapters are devoted to different advanced hybrid micromachining and microfabrication to design and development of micro-tools, which is one of the most vital components in advanced hybrid micromachining, and which can also be used for various micro and nano applications. Power supply, and other major factors which influence advanced hybrid micromachining processes, are covered and research findings concerning the improvement of machining accuracy and efficiency are reported.

Table of contents

  1. Cover
  2. Series Page
  3. Title Page
  4. Copyright Page
  5. Dedication Page
  6. Preface
  7. Acknowledgement
  8. 1 Overview of Hybrid Micromachining and Microfabrication Techniques
    1. 1.1 Introduction
    2. 1.2 Classification of Hybrid Micromachining and Microfabrication Techniques
    3. 1.3 Challenges in Hybrid Micromachining
    4. 1.4 Conclusions
    5. 1.5 Future Research Opportunities
    6. References
  9. 2 A Review on Experimental Studies in Electrochemical Discharge Machining
    1. 2.1 Introduction
    2. 2.2 Historical Background
    3. 2.3 Principle of Electrochemical Discharge Machining Process
    4. 2.4 Basic Mechanism of Electrochemical Discharge Machining Process
    5. 2.5 Application of ECDM Process
    6. 2.6 Literature Review on ECDM
    7. 2.7 Conclusion
    8. Acknowledgments
    9. References
  10. 3 Laser-Assisted Micromilling
    1. 3.1 Introduction
    2. 3.2 Laser-Assisted Micromilling
    3. 3.3 Conclusion
    4. References
  11. 4 Ultrasonic-Assisted Electrochemical Micromachining
    1. 4.1 Introduction
    2. 4.2 Ultrasonic Effect
    3. 4.3 Experimental Procedure
    4. 4.4 Results and Discussion
    5. 4.5 Conclusions
    6. References
  12. 5 Micro-Electrochemical Piercing on SS 204
    1. 5.1 Introduction
    2. 5.2 Experimentation on SS 204 Plates With Cu Tool Electrodes
    3. 5.3 Results and Discussions
    4. 5.4 Conclusions
    5. References
  13. 6 Laser-Assisted Electrochemical Discharge Micromachining
    1. 6.1 Introduction
    2. 6.2 Experimental Procedure
    3. 6.3 Results and Discussion
    4. 6.4 Conclusions
    5. References
  14. 7 Laser-Assisted Hybrid Micromachining Processes and Its Applications
    1. 7.1 Introduction
    2. 7.2 Laser-Assisted Hybrid Micromachining
    3. 7.3 Laser-Assisted Traditional-HMMPs
    4. 7.4 Laser-Assisted Nontraditional HMMPs
    5. 7.5 Capabilities and Shortfalls of LA-HMMPs
    6. 7.6 Conclusion
    7. Acknowledgment
    8. References
  15. 8 Hybrid Laser-Assisted Jet Electrochemical Micromachining Process
    1. 8.1 Introduction
    2. 8.2 Overview of Electrochemical Machining
    3. 8.3 Importance of Electrochemical Micromachining
    4. 8.4 Fundamentals of Electrochemical Micromachining
    5. 8.5 Major Factors of EMM
    6. 8.6 Jet Electrochemical Micromachining
    7. 8.7 Laser as Assisting Process
    8. 8.8 Laser-Assisted Jet Electrochemical Micromachining (LA-JECM)
    9. 8.9 Applications of LAJECM
    10. References
  16. 9 Ultrasonic Vibration-Assisted Microwire Electrochemical Discharge Machining
    1. 9.1 Introduction
    2. 9.2 Experimental Setup
    3. 9.3 Results and Discussion
    4. 9.4 Conclusions
    5. References
  17. 10 Study of Soda-Lime Glass Machinability by Gunmetal Tool in Electrochemical Discharge Machining and Process Parameters Optimization Using Grey Relational Analysis
    1. 10.1 Introduction
    2. 10.2 Experimental Conditions
    3. 10.3 Analysis of Average MRR of Workpiece (Soda-Lime Glass) Through Gunmetal Electrode
    4. 10.4 Analysis of Average Depth of Machined Hole on Soda-Lime Glass Through Gunmetal Electrode
    5. 10.5 Analysis of Average Diameter of Hole of Soda-Lime Glass Through Gunmetal Electrode
    6. 10.6 Grey Relational Analysis Optimization of Soda-Lime Glass Results by Gunmetal Electrode
    7. 10.7 Conclusion
    8. Acknowledgments
    9. References
  18. 11 Micro Turbine Generator Combined with Silicon Structure and Ceramic Magnetic Circuit
    1. 11.1 Introduction
    2. 11.2 Concept
    3. 11.3 Fabrication Technology
    4. 11.4 Designs and Experiments
    5. 11.5 Results and Discussion
    6. 11.6 Conclusions
    7. Acknowledgment
    8. References
  19. 12 A Review on Hybrid Micromachining Process and Technologies
    1. 12.1 Introduction
    2. 12.2 Characteristics of Hybrid-Micromachining
    3. 12.3 Bibliometric Survey of Micromachining to Hybrid-Micromachining
    4. 12.4 Material Removal in Microsizes
    5. 12.5 Nontraditional Hybrid-Micromachining Technologies
    6. 12.6 Classification of Techniques Used for Micromachining to Hybrid-Micromachining
    7. 12.7 Materials Are Used and Application of Hybrid-Micromachining
    8. 12.8 Conclusions
    9. References
  20. 13 Material Removal in Spark-Assisted Chemical Engraving for Micromachining
    1. 13.1 Introduction
    2. 13.2 Essentials of SACE
    3. 13.3 Genesis of SACE Acronym: A Brief Historical Survey
    4. 13.4 SACE: A Viable Micromachining Technology
    5. 13.5 Material Removal Mechanism in SACE µ-Machining
    6. 13.6 SACE µ-Machining Process Control
    7. 13.7 Conclusion and Scope for Future Work
    8. References
  21. Index
  22. End User License Agreement

Product information

  • Title: Hybrid Micromachining and Microfabrication Technologies
  • Author(s): Sandip Kunar, Golam Kibria, Prasenjit Chatterjee, Asma Perveen
  • Release date: June 2023
  • Publisher(s): Wiley-Scrivener
  • ISBN: 9781394174478